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Buyer's guide

Portable, mobile or modular weighbridge?

Portable, mobile and modular weighbridges compared: full-size modular weighbridge vs axle weigh pads, accuracy, foundation, trade stamping and relocation.

Quick answer

A modular weighbridge is a full-size weighbridge that weighs the whole truck at once, needs no foundation, installs within hours on a hard, level surface such as concrete and can be moved to the next site. Portable axle pads weigh one axle at a time, are less accurate and suit spot checks rather than trade weighing. Portable and mobile usually mean either of these, so ask which one is offered.

Short answer: “portable”, “mobile” and “modular” are often used for the same thing, but buyers are usually offered one of two very different products. A modular weighbridge is a full-size steel weighbridge that weighs the whole truck at once, needs no foundation, installs within hours on a hard, level surface and can be taken up and installed again at the next site. Portable axle pads (weigh pads or wheel weighers) weigh one axle at a time and add the readings up: they are light and quick to carry, but less accurate, so they suit spot checks rather than trade weighing. If you buy, sell or bill by weight, choose a full-size weighbridge.

This guide explains what each word usually means, where each option works, and the questions to ask before you pay for something called “portable”. For a fixed site with long-term traffic, a pit-less or concrete (RCC) weighbridge on a foundation is usually the better choice; the weighbridge types guide compares all of them.

What the three words usually mean

WordWhat sellers usually meanWeighs
Modular weighbridgeA full-size steel weighbridge made in bolted modules, with ramps, placed on a hard, level surface without a pit or pedestal foundationThe whole truck at once
Portable weighbridgeEither a modular weighbridge, or a set of portable axle pads / weigh beams. Always ask which one is offeredWhole truck, or axle by axle
Mobile weighbridgeUsually the same as portable: equipment that can be moved to the next site. The word does not by itself say how it weighsDepends on the product
Movable / relocatableA weighbridge that can be dismantled, transported and installed againThe whole truck at once

The words matter less than one question: does the truck stand on the weighbridge as a whole, or is it weighed axle by axle? That single point decides accuracy, whether the weighbridge can be stamped for trade, and what it is fit to do.

Modular weighbridge vs portable axle pads

Modular full-size weighbridgePortable axle pads / weigh beams
How it weighsWhole truck on the weighbridge at onceOne axle or axle group at a time, readings added up
AccuracySame class as a fixed weighbridge (OIML R76 Class III); can be verified and stamped for trade at each site where it is installedLower; the truck must stand level and still, and errors from each axle add up
Typical useTrade weighing on project sites, quarries, crushers, road and dam work, temporary plantsSpot checks of axle loads, field surveys, enforcement checks
Base neededHard, level surface such as concrete, or a steel base frameHard, level ground for the pads and the approach
Capacity10 to 100 MTPer pad; the total depends on the number of axles weighed
Slip and recordsIndicator, printer and weighment software, like a fixed weighbridgeUsually a handheld or small indicator
Moving itDismantled into modules and moved by truck to the next siteCarried by hand or in a vehicle

Internationally, static weighing instruments, including weighbridges and static axle weighers, are covered by OIML R76, and weighing of vehicles in motion by OIML R134. Axle weighers are often approved in a lower accuracy class than a Class III weighbridge. In India, a weighing instrument used for trade must be verified by the State Legal Metrology department, so ask any supplier of axle pads in writing whether their product can be stamped for your use.

When a modular weighbridge makes sense

  • Short or medium-term sitesHighway, rail, dam and canal projects, and construction sites where the weighbridge must leave when the work ends.
  • Quarries and crushers that shiftA new face or a new lease can mean a new gate. The weighbridge moves with the work instead of being left behind on a foundation.
  • Fast startNo pit or pedestal foundation to build and cure. Once the surface is ready, the weighbridge installs within hours and is calibrated on site.
  • Rented or leased landNo permanent civil structure to leave behind when the lease ends.
  • Export and remote sitesModules travel by truck or container. For export, Symphony builds modular weighbridges of 24 m and longer.

When a fixed weighbridge is the better choice

  • The site will run for many yearsA factory gate, a public weighbridge (dharam kanta) or a mandi: the foundation is a one-time job, and a pit-less or RCC weighbridge is built for years of heavy traffic.
  • Very heavy, constant trafficTipper and trailer queues all day are better on a weighbridge fixed to engineered pedestals.
  • Corrosive sitesSalt works, chemical plants and coastal sites often suit a concrete (RCC) weighbridge, which carries a 25-year structural warranty on the RCC concrete (T&C apply).
  • Space is tightA pit-type weighbridge sits flush with the ground and needs no ramps. The pit vs pit-less guide explains the choice.

What a modular weighbridge still needs

“No foundation” does not mean “no preparation”. The surface decides how well the weighbridge weighs.

  • A hard, level surfaceConcrete is ideal, or a steel base frame. Loose soil, fresh fill or a slope will make readings drift. Ask us for the base drawing for your size.
  • Straight approachTrucks must drive on and off straight, not turn on the weighbridge.
  • DrainageWater must run away from the load cells, not stand under the weighbridge.
  • Power and earthingStable power for the indicator and computer, and earthing to protect the load cells from lightning.
  • Calibration and stamping at every siteAfter each installation the weighbridge is calibrated again, and if you weigh for trade there it needs verification by Legal Metrology. Re-verification is every 12 months.

Questions to ask before you buy “portable”

AskWhy it matters
Does the whole truck stand on it at once?Separates a full-size weighbridge from axle pads.
Can it be stamped for trade weighing?Without verification it cannot be used to buy, sell or bill by weight.
What base do I need, exactly?Ask for a drawing: surface, level tolerance and ramp space.
Which load cells, and what sealing?IP67/IP68 sealing matters on open, dusty or wet sites.
What does moving it involve?Who dismantles, transports, re-installs and re-calibrates, and what the quotation includes.
What is the warranty in writing?Cover, period and who attends a breakdown on a remote site.

Our free supplier questions checklist covers these and more, and the weighing error cost tool shows what a small error costs over a year.

Symphony modular weighbridge

Our modular weighbridge is a full-size, bolt-together steel weighbridge with ramps, built in our Ahmedabad workshop to OIML R76 Class III. It needs no foundation, installs within hours on a hard, level surface such as concrete, and moves with your project.

  • 10 – 100 MTLengths 7 to 18 m in India; 24 m and longer for export. We have supplied Kenya, Uganda, Tanzania, Zambia, Ghana, Mozambique and Rwanda.
  • Same electronics as a fixed weighbridgeAnalog or digital load cells (IP67/IP68), indicator, printer and the SMFW weighment software.
  • Licensed and certifiedLegal Metrology model approval certificate and manufacturer licence held; ISO 9001:2015 certified.
  • 9,780+ installations since 1998Fixed and modular weighbridges working across India and in Africa.
  • SupportFree civil consultation, GSM modem and installation, a 1-year warranty, and dispatch in about 2 weeks from a commercially cleared order with PO.

We supply sites across Gujarat, Maharashtra, Rajasthan and all of India. To size it, see choosing capacity and size.

पोर्टेबल, मोबाइल या मॉड्यूलर वेटब्रिज: सही चयन

  • मॉड्यूलर वेटब्रिजपूरे आकार का स्टील वेटब्रिज, जिस पर पूरा ट्रक एक साथ तौला जाता है। इसके लिए नींव (फाउंडेशन) आवश्यक नहीं है; यह कठोर और समतल सतह पर कुछ ही घंटों में स्थापित हो जाता है और अगली साइट पर पुनः स्थापित किया जा सकता है।
  • पोर्टेबल एक्सल पैडइनमें एक बार में एक एक्सल का वजन लेकर कुल वजन जोड़ा जाता है। ये जाँच के लिए उपयोगी हैं, किंतु पूरे आकार के वेटब्रिज जितने सटीक नहीं होते।
  • व्यापार के लिएयदि आप वजन के आधार पर खरीद-बिक्री या बिलिंग करते हैं, तो विधिक माप विज्ञान द्वारा सत्यापित पूरे आकार का वेटब्रिज चुनें।
  • हर नई साइट परस्थापना के बाद अंशांकन कराएँ और व्यापारिक उपयोग के लिए सत्यापन कराएँ।

Modular weighbridge details Base drawing for your size

FAQ

Questions, answered.

What is the difference between a portable, mobile and modular weighbridge?
The words are often used for the same thing. A modular weighbridge is a full-size weighbridge that weighs the whole truck at once and can be moved to a new site. Some “portable” products are axle pads that weigh one axle at a time and are less accurate.
Is a modular weighbridge as accurate as a fixed weighbridge?
A full-size modular weighbridge built to OIML R76 Class III weighs the whole truck at once, like a fixed weighbridge, and can be verified for trade, provided it stands on a hard, level surface and is calibrated after installation.
Can portable axle pads be used for trade weighing?
Axle-by-axle weighing is less accurate and is mainly used for spot checks. Ask the supplier in writing whether the product can be verified by Legal Metrology for your use before you buy.
Does a modular weighbridge need a foundation?
No foundation is required. It installs within hours on a hard, level surface such as concrete, or on a steel base frame. Good drainage and a straight approach are still needed.
Do I need fresh stamping after moving a weighbridge?
The weighbridge is calibrated again after every installation, and if you weigh for trade at the new site it needs verification by the State Legal Metrology department. Re-verification is every 12 months.
मॉड्यूलर वेटब्रिज के लिए क्या नींव आवश्यक है?
नहीं। यह कठोर और समतल सतह, जैसे कंक्रीट, पर कुछ ही घंटों में स्थापित हो जाता है। अधिक जानकारी के लिए सिम्फनी से कॉल या व्हाट्सएप पर संपर्क करें: +91 94092 42100।

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Quality systemISO 9001:2015
Cert. No.
3050250909104Q
Issued by
QRO Certification LLP
Valid to
8 Sep 2028
Check at qrocert.org
CE certificate of complianceCE-7070
Directive
2014/32/EU
Issued by
UK Certification & Inspection Ltd
Valid to
8 Sep 2028
Check at ukcertifications.org.uk
Legal MetrologyModel approval & manufacturer licence

Symphony holds a Legal Metrology model approval certificate and a manufacturer licence. Copies are shared with your quotation or tender documents.

How stamping works
Business registrationS.M.F. Enterprise
GSTIN
24AJNPK8047K1ZR
MSME
UDYAM-GJ-01-0025143
Since
1998
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